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eBook

SPC Field Manual

Master Statistical Process Control from scratch — 10 chapters + 4 appendices, with worked examples and CQE-style self-checks in every chapter. No Minitab/JMP required.

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Table of Contents

1The Cost of Quality: Why SPC?
2Process Capability: Cp, Cpk, Pp, Ppk Explained
3Control Chart Basics: I-MR Chart in Practice
4X-bar R and X-bar S Charts: Which to Choose?
5Attribute Control Charts: p, np, c, u Charts
6Out-of-Control Signals: Western Electric 8 Rules
7Measurement System Analysis (MSA) & Gage R&R
8Process Improvement: Responding to Out-of-Control Signals
9SPC Implementation: Building a Control System from Scratch
10Advanced Topics: EWMA, CUSUM, and Multivariate SPC

Who is this book for?

  • QA and process engineers in manufacturing
  • Managers who need to implement SPC but don't know where to start
  • Factory staff looking to move beyond manual Excel tracking
  • Learners preparing for CQE / Green Belt certification

What you will learn

  • How to correctly select and plot control charts (I-MR, X-bar R, p-chart…)
  • Process capability indices Cp, Cpk, Pp, Ppk — calculation and interpretation
  • Out-of-control signal detection: Western Electric 8 Rules in practice
  • Measurement System Analysis (Gage R&R) complete workflow
  • From data to action: responding to signals and improving processes
  • SPC system implementation steps and common pitfalls
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